Mica Punched Parts In Energy Storage Battery System

Mica-punched parts refer to components made from mica that have been processed through a punching method to create specific shapes or designs. Here’s a breakdown of what mica-punched parts detail:

What are mica-punched parts?
The mica gasket is made of a rigid mica sheet, which has excellent mechanical strength and electrical properties under normality.
How to cut the mica sheet into mica insulation parts?
When people get the mica sheets, they will process the mica sheet to mica insulation parts. How to cut the mica sheet then? The process method depends on the mica sheet thickness and the mica insulation parts’ accuracy.
Thickness < 2.0mm can be punched by mold tooling.
Thickness > 2.0mm can be machined like cut, drill, mill, CNC process, and so on.
The mica gasket is made of a rigid mica sheet, which has excellent mechanical strength and electrical properties under normality.
The above video shows the laser cutting process method, that’s suit for the all-thickness mica sheet. Also used to make mica gasket samples when the thickness is lower than 2.0mm.

Characteristics of Mica-Punched Parts

1. Material Composition: Mica is a naturally occurring mineral known for its excellent electrical insulating properties, thermal stability, and resistance to moisture and chemicals.

2. Manufacturing Process: The punching process involves cutting out shapes from mica sheets using mechanical or hydraulic presses. This allows for precise dimensions and intricate designs, making it suitable for various applications.

3. Customizability: Mica-punched parts can be customized in terms of shape, size, and thickness to meet specific requirements for different applications.

Applications

Mica-punched parts are used in various industries, including:

• Electrical Insulation: They serve as insulating components in electrical devices, helping to prevent short circuits and ensuring safety.

• Heat Shields: Mica’s thermal resistance makes it suitable for use in applications requiring heat protection.

• Gaskets and Seals: Mica-punched parts can be used as gaskets to provide sealing in various mechanical assemblies, especially where chemical resistance is required.

• Automotive Components: They are used in electrical insulation and heat management in vehicles.

• Aerospace Applications: Due to their lightweight and insulating properties, mica parts are often utilized in aerospace technologies.

Advantages

• High Thermal Resistance: Mica can withstand high temperatures, making it ideal for high-heat applications.

• Electrical Insulation: Mica provides excellent insulation, essential for protecting sensitive electronic components.

• Chemical Stability: Its resistance to acids, bases, and solvents makes mica-punched parts suitable for harsh environments.

Conclusion

Mica-punched parts are valuable components in many industrial applications, providing essential properties like insulation, thermal resistance, and chemical stability. Their customizability through the punching process allows for tailored solutions to meet specific operational needs.

Technical Data Sheet

Mica Testings for New Energy Industry as below:

Mica plate for storage energy

Mica plates can be an interesting choice for energy storage applications due to their unique properties. Here are some key points about mica and its potential uses in energy storage:

Properties of Mica

• Electrical Insulation: Mica is an excellent electrical insulator, which makes it suitable for applications where electrical separation is crucial.
• Thermal Stability: It can withstand high temperatures, making it useful in environments where heat management is necessary.
• Chemical Resistance: Mica is resistant to many chemicals, adding to its durability in various environments.

Potential Applications in Energy Storage

• Capacitors: Mica can be used as a dielectric material in capacitors, which are essential for short-term energy storage and power conditioning.
• Thermal Energy Storage: Due to its thermal properties, mica could be used in systems designed to store heat, such as in solar thermal applications.
• Insulation: Mica plates can provide thermal and electrical insulation in energy storage systems, helping to maintain efficiency and safety.

Advantages

• Durability: Mica is robust and can last a long time without degrading.
• High Performance: It can operate effectively under various conditions, including high temperatures.

Considerations

• Cost: Mica can be more expensive than other materials, which may limit its use in some applications.
• Availability: Depending on the region, sourcing mica might be a challenge.

Conclusion

Mica plates have the potential to enhance energy storage systems, particularly in applications requiring high insulation capabilities and thermal stability. Further research and development could expand their use in innovative energy solutions.

Yitian Mica has obtained 5 invention patents, 21 practical patents, 20 software registration rights, and 3 trademarks. More intellectual property rights has been applied for verification.

YTMICA 5 invention patents:
a mica insulation material for battery cells and its processing & application.
a squeeze-resistant fireproof mica tape for power batteries and its processing & application.

high-temperature resistant mica tape & mica thermal insulation parts and their production methods.
a processing method for fire-resistant mica tape.
a fire-resistant insulation tape for optical cables.

System certifications obtained:
ISO9001 Quality Management System Certificate
ISO14001 Environmental Management System Certificate
ISO45001 Certificate of Occupational Health&Safety Management
IATF 16949 Quality Management System certificate
SA8000 Social Responsibility Management System Certificate

YT MICA fully implement the ISO 9001-2015 quality system operation,as a stan- dardization of internal management,strengthen the system building an important measure.A strict quality control system has been established,from raw materials, processes, finished products inspection,to ensure that every link in the production process is strictly in accordance with the standards for testing.

YT Mica has equipped with various fire-resistant testing devices and can assist customers in developing fire-resistant cable products according to different standards of various countries, providing one-stop solution service.

YT Mica has a dedicated R&D department working on innovations and the development of your projects. It is our longstanding experience with processing natural mica that allows us to provide tailor-made solutions for our end customers. Our product development and application engineering specialists will be in close cooperation with our customers to identify their needs and meet their specific requirements. If we don't have an immediate solution for you, our R&D department will work with you to develop and deliver the best possible solution that will meet your needs.

We have invested and developed expertise in machining, drilling, cutting, sawing and punching, thermal pressing/stamping our products to provide the best solutions to our customers. From our home made mica sheets we can manufacture pieces according to your technical specifications.

Know more about YT Mica at www.ncnc.cn

Our Mission -  Let materials create a safe life

Our Vision -  Committed to becoming a high-quality supplier of global high-end cable and electrical insulation industry

Values -  Rely on the spectrum, work hard, work together, create value, embrace change

Beijing Yitian Mica Technology Co., Ltd. founded in 2003, is a national high-tech enterprise integrating R&D and manufacturing, registered in Zhongguancun Science Park. It is mainly engaged in the R&D, production, sales and service of fire-resistant mica, high cleaning mica materials, fire-retardant materials, and provides industrial users with solutions based on "fire-resistant, fire-retardant, low smoke and zero halogen".

On 2013, YT Mica Stock reform completed, logged in NEEQ ((National Equities Exchange and Quotations) and become a public enterprise in China.

Since its establishment, our company has always adhered to the development strategy of science and technology and specialization, fully focused on public safety, fire prevention and emergency response, and provided overall security solutions for aerospace, petroleum, subway, key projects, national defense construction and other construction industries. After years of development, Reliance has rapidly grown into the largest mica tape enterprise in China, and developed a number of patented products with independent intellectual property rights, And become one of the famous brands in the industry.

Yi Tian Mica strives to become a responsible social enterprise, persisting in and actively participating in quality improvement, energy saving and consumption reduction and other undertakings beneficial to the society and ecological environment. Yi Tian Mica established a win-win partnership, and highlight to maximize the value of employees and shareholders.